of material, kWh/t; E is the required specific energy, kWh/t. The energy–size relation given above was derived by Bond empirically, after analysis of a lots and lots of commer-cial and laboratory test data on operation of rod and ball mills that he accumulated while working in Allis Chalmers, the

The ball mill work index (kWh/t) is then calculated from Equation 6 . Mike Daniel - The Researcher W ho Rummaged Through Bond's Tool Box 11 . JKMRC International Conference 2006

Ball Mill Operation & Ball Mills Audits. Name : Shailesh Katare UE No : 1000814 Date : 13.10.2017 Time : 02.30 pm to 05.30 pm Venue : Kiln CCR Conference hall Content • "A" level cement mill audit What is an "A" Level Audit? Targets of the "A" level audit • "B" level cement mill audit What is a "B" Level Audit? Targets of a "B" Level Audit Requirements for the "B ...

Electric consumption (kWh/t) 52: 25: Annual capacity (t) 20.000: ... In combination with a ball mill, the roller press performs a pre‐grinding of the clinker before it is fed into the ball mill. Integral grinding carried out by the combination of a roller press, a separator with desagglomerator stage and an …

Determine Mass Balance Of A Ball Mill Grinding Circuit. ball mill wio, bwio 8.6 circuit wio, owio 14.6 bond ball mill work index, bwi, kwh/t 13.4 bond rod mill work index, rwi, kwh/t 18.1 table 1. example of ag/sag ball mill circuit wio calculations [1] [2] abstract optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on

Ball mill: 1649 kW power draw at mill shell (E ball = 9.70 kWh/t) transfer size: 300 µm The pebble crusher isn't described, assume it is a 7-foot cone …

where W is the specific grinding energy (kWh/t), W i is the Bond ball mill work index (kWh/t), F80 is the feed 80 pct passing size (μm), and P80 is the product 80 pct passing size (μm). It can be seen that in the regime in which the Bond equation is valid, energy use increases exponentially as product size decreases with constant feed size ...

The operating work index for the overall circuit ranged from 14.6 kWh/t to 17.6 kWh/t. The Bond ball mill work index for the ore samples collected from surveys 3 and 4 was 17.2 and 18.7

stirred media mills and high-pressure grinding rolls, ball mills still retain a significant part of their importance in grinding, being widely used from minerals and cement, to chemicals and ceramics. The operation of a ball mill is a capital- and energy-intensive process, so that even mar-ginal improvements in their efficiency result in immense

The Kusile ball mill specific energy is26.5 kWh/t. The dry vertical roller mill (VRM) is a novel grinding technology that dries, grinds and classifies ore within a single unit. Testwork was conducted using a pilot-scale Loesche VRM to determine the energy consumption required to grind100 t/h of the Danielskuil limestone to 85% and 95% passing ...

kwh t ball mill. The IsaMill is an energyefficient mineral industry grinding mill that was jointly developed in the In contrast ball mills rod mills and other tumbling mills are only partially filled by the grinding medium and the ore kWht of ore in a ball mill using 9 mm balls but only 40 kWht in an IsaMill using a 2 mm grinding medium

100 kWh/GJ. The mill's power boiler uses hog fuel and achieves a heat-to-steam efficiency of 70 percent. The mill generates 15.8 GJ/ADt in the recovery boiler to satisfy the heat requirements of the process and electricity generation needs. A backpressure steam turbine

The SAG mill pinion energy, W SDT (kWh/t) and SAG discharge Bond ball mill work index, S d-BWI (kWh/t), are then used to calculate the total energy to grind the ore from 80% passing 152 mm to 80% passing the client specified final product size P 80.This …

This Table of Ball Mill Bond Work Index of Minerals is a summary as tested on 'around the world sample'. You can find the SG of each mineral samples on the other table. Source 1 Source 2 Source 3 Source 3 Source 4 Source 5 Source 6 Source 6 KWh/t Source 6; Avg Bond Work Index: kWh/t: kWh/t: kWh/sh.t: kWh/t: kWh/t: kWh/t: kWh/t: Range: No of ...

Since the feed rate of second stage mills in the Aoshan concentrator was 400 t/h, the total grinding unit consumption of second and third stage ball mills was 13 kWh/t. (3) P = η P 0 where P is the active power of the ball mill (kW); η is the power factor (80% in this paper); P 0 is the installed power of the ball mill (kW).

Kwh T Ball Mill. Vertical Roller Mill VRM The power used for the actual grinding process while grinding raw materials depends mainly on the hardness of raw materials and the type of mill used ie ball mill or vertical roller mill Typically the motor of the ball mill consumes about 14 - 15 kWh ton of raw mix whereas the VRM motor uses 7 - 8 kWh ton.

BM = Ball mill specific energy from T 80 1.7 mm to final product P 80, using Bond's Law, (kWh/t) W T = Total grinding mill circuit specific energy (kWh/t) Note that K BM is the composite of EF3, EF4 and EF5 factors for ball milling (Rowland, 1982). Morrell and SMCC Morrell (2004) developed a methodology for predicting specific energy with

mill grinding rate kg/kWh = (t/h of new fines) × (1000 kg/t) ÷ (motor kW at mill shell) ÷ CSE Extended Functional Performance equations The way that McIvor treats the mill grinding efficiency comparison to a standard Bond ball mill

,kWh/t 90 55~60 45 45 () (V) () ... Power Consumption of Equipment(roller press + ball mill)45kWh/t, power consumption of system 60kWh/t Roller Press Type TRP160/120 ...

Ball Mill - continuous 8 μm 96% < 63 μm 33 kWh/t Ball Mill - discontinuous 8 μm 96% < 63 μm 42 kWh/t MaxxMill (mill + separator) 6,5μm 97% < 63 μm 28 kWh/t 3,2 μm 99% < 63 μm 32 kWh/t 2,3 μm 96% < 45 μm 42 kWh/t As a result from an analysis of many spray dryer installations in the ceramic industry, the typical en-

as well as introduction of a second ball mill. The evaluation of breakage tests and survey data revealed the following; the Bond work index obtained for the current ore ranges between 17.20 - 18.70 kWh/t compared to 14.50 - 16.50 kWh/t which was estimated during plant design.This indicates a . change in hardness of the ore during the last 7 years.

Test WI of circuit feed ore = 16.1 kWh/t (The Bond ball mill test Work Index of the ore, whichapplies over the size reduction range of this circuit) W = 3,150 kW / 450 t/h = 7.0 kWh/t . The circuit's Bond WI Ratio Eff. = 16.1 / 14.4 = 1.12, or 112% . This circuit is performing approximately 12% better than predicted

The operating work index for the overall circuit ranged from 14.6 kWh/t to 17.6 kWh/t. The Bond ball mill work index for the ore samples collected from surveys 3 and 4 was 17.2 …

Bond index : 12 kWh/t (Cu-Zn-Pb) Québec-Cartier (triangle) Brunswick (circle) FIG 2 - Specifi c breakage rate of Millpebs versus 25 mm media in ball mills. Application Ore Type BWI kWh/t F80 μm Bond Ball Top Size % Millpebs Energy Savings Finer Grind Secondary ball mill Cu-Zn-Pb 12.0 93 8 mm -36% Same Regrind ball mill Cu-Pb 12.0 30 5 mm ...

The laboratory ball mill was designed for grinding limestone, meaning that the work index required for the specific power calculation was assumed to be the work index of limestone, which is 116 KWh/t, with a specific gravity of 26 g/cm 3 or 2600 kg/m 3 The feed size (F 80) of the ball mill was assumed to be 2 mm (2000 microns) This is

ball mill drawing about 14 MW (assumed DCS, works out to 13.0 MW at mill shell) E ball = 16.77 kWh/t at shell (18.2 kWh/t at DCS) Modelling. Use the Morrell SMC HPGR and ball mill circuit model with the HPGR-BM flowsheet. The relationship between a drop weight test A×b and the Mia, Mic and Mih factors (fitted to Doll, 2016 published ...

Kwh T Ball Mill. It doesnt look like much but it works great and it cost almost nothing to build As a bonus this ball mill can also be used as a rock tumbler or a glass tumbler to make your own sea glass at home To use the mill as a rock tumbler just leave out the steel balls add rocks tumbling grit and water and let it spin

The ball mill work index (kWh/t) is then calculated from Equation 6 . Mike Daniel - The Researcher W ho Rummaged Through Bond's Tool Box 11 . JKMRC International …

35 kwh/t-al 34 m3/t-al 80 ‰ 10 4 kg/t-al 4 36 4N 5 kwh/t-al 70 37 6 m3/t-al 150 38 kwh/t-al 38 m3/t-al 79 ‰ 10 7 LG3 ‰ 12 39 kwh/t-al 80 4N 8 kg/t-al 4 40 m3/t-al 80 ...

Capacity t/h 230~240 210~220 Specific Surface Area cm2/g 4250~4350 3650~3750 Water Demand % 26.2 25.6 System Power Consumption kWh/t 27~29 30~32 ROLLER PRESS AND BALL MILL